Oxidized Bitumen 85/25

Understanding oxidized bitumen 85/25

Oxidized bitumen 85/25 is a semi-solid grade of petroleum bitumen that undergoes a specific oxidation process to achieve desired properties for various construction applications. Here’s a breakdown of its characteristics and applications:

  • Production Process: Oxidized bitumen 85/25 is produced through the oxidation of a mixture of Vacuum Bottom (VB) and Vacuum Silas (VS) feedstock in a bitumen production reactor. Under controlled conditions of pressure and temperature (typically between 200-300˚C), the hydrogen atoms in bitumen molecules oxidize with oxygen from the air. This process leads to polymerization reactions resulting in a bitumen product with higher softening points and lower penetration compared to pure bitumen.
  • Softening Point and Penetration: The name “85/25” refers to the specific properties of the oxidized bitumen. It has a softening point of 85˚C and a permeability of 25, indicating its stiffness and resistance to deformation under temperature and load.
  • Construction Applications: Oxidized bitumen 85/25 is widely used in the construction industry for various purposes. Its semi-solid nature makes it suitable for applications requiring adhesive and waterproofing qualities. Common uses include:
    • Waterproofing membranes for roofs, basements, and underground structures.
    • Joint sealing and crack filling in asphalt pavements and concrete structures.
    • Surface treatment for asphalt roads to improve durability and resistance to weathering.
    • Bonding agent for the installation of roofing materials and pavement layers.
  • Advantages: Compared to traditional oxidized bitumen products, Oxidized bitumen 85/25 offers superior adhesive and waterproofing properties when applied hot and allowed to cool. Its higher softening point makes it more resilient to temperature fluctuations and heavy traffic loads, enhancing its performance in various construction applications.
  • Quality Assurance: Companies like Shiv Shakti Tar Chem Products ensure the quality of Oxidized bitumen 85/25 by arranging international inspections during loading to vessels and conducting rigorous quality control (QC) tests through batch test reports before shipping. Compliance with ASTM standards further guarantees the quality and reliability of the product for use in construction projects.

Overall, Oxidized bitumen 85/25 is a versatile construction material known for its superior adhesive, waterproofing, and durability properties, making it a preferred choice for a wide range of applications in the industry.

Applications:

Oxidized bitumen 85/25 is a versatile material with a wide range of uses across various industries. Here’s a comprehensive list of its applications:

  • Chemical Industry: Used as an additive in chemical processes and formulations.
  • Fuel Industry: Utilized in fuel formulations.
  • Paints, Lacquers, and Varnishes: Used as a component in paint, lacquer, and varnish formulations.
  • Paper-Pulp-Board Industry: Employed in the production of paper, pulp, and board.
  • Textile Processing: Used in textile processing for various applications.
  • Road Construction and Pavement: Utilized in road construction and pavement applications.
  • Crack Seal and Repair: Used for crack sealing and repairing pavements and roads.
  • Civil Works: Utilized in various civil engineering projects.
  • Roofing: Used in roofing materials for waterproofing and insulation.
  • Construction Industries: Employed in various construction applications.
  • Building Sealing and Insulation: Used for sealing and insulating buildings.
  • Construction Materials Additive: Added to construction materials for various purposes.
  • Dust-Binding: Used as a dust-binding agent.
  • Insulating and Impregnating Agent: Employed for insulation and impregnation purposes.
  • Rubber and Plastic Products: Used in the manufacturing of rubber and plastic products.
  • Asphalt-Based Paints: Utilized for corrosion protection of metals in asphalt-based paints.
  • Public Works Structures: Used in lining public works structures.
  • Adhesives in Electrical Laminates: Employed as adhesives in electrical laminates.
  • Base for Synthetic Turf: Utilized as a base material for synthetic turf.
  • Waterproof Applications: Used for waterproofing various surfaces.
  • Corrosion Resistance for Pipe Coating: Employed for corrosion resistance in pipe coatings.
  • Portland Cement Pavement: Used in Portland cement pavement applications.
  • Hydraulic Applications: Utilized in hydraulic applications.
  • Paint Manufacturing: Employed in paint manufacturing processes.
  • Caulking and Mastics: Used for caulking and mastic applications.
  • Damp Proofing: Employed for damp proofing purposes.
  • Insulation and Isolation Bitumen Membrane Sheets: Used for insulation and isolation in membrane sheets.
  • Car Undercoating in the Automobile Industry: Specifically required for vehicle undercoating in the automobile industry.
  • Blown Asphalt: Utilized as a material for blown asphalt applications.
  • Vehicle Undercoating: Provides waterproof, dust-proof, and noise-proof properties for vehicle undercoating.

Overall, the diverse range of applications for oxidized bitumen 85/25 highlights its importance and versatility in various industries, including construction, manufacturing, and automotive.

How to apply:

The application of oxidized bitumen 85/25 requires careful preparation of surfaces and appropriate temperature conditions for optimal performance. Here are some key considerations for its application:

  • Heating: Oxidized bitumen 85/25 needs to be heated to a temperature double that of its softening point to achieve the required flow and viscosity for application. This ensures that the bitumen can be properly spread and adhered to the surface.

  • Surface Preparation: Before applying oxidized bitumen 85/25, surfaces must be thoroughly cleaned, dry, and free of any loose particles, debris, or contaminants. This preparation ensures proper adhesion and bonding of the bitumen to the substrate.

  • Removal of Formwork and Curing Products: Any formwork or curing products previously applied to the surface should be removed before the application of oxidized bitumen 85/25. This allows for direct contact between the bitumen and the substrate, ensuring effective sealing and waterproofing.

  • Surface Smoothness: Surfaces should be free of irregularities, slurry, or other imperfections that may affect the application and performance of the oxidized bitumen. Smoothing out any uneven areas or filling in gaps can help ensure a uniform application and consistent coverage.

  • Temperature Control: While heating the oxidized bitumen to the appropriate temperature is essential, maintaining the temperature during application is also crucial. Consistent temperature control helps ensure proper flow and viscosity of the bitumen, allowing for uniform coverage and adhesion to the surface.

  • Safety Precautions: When heating and handling oxidized bitumen 85/25, appropriate safety precautions should be taken to prevent accidents or injuries. This may include using protective equipment such as gloves, goggles, and masks, as well as following proper heating and handling procedures.

By following these guidelines for surface preparation, temperature control, and safety precautions, oxidized bitumen 85/25 can be effectively applied for various construction and waterproofing applications, providing durable and reliable protection against moisture and environmental elements.

Storage/handling of oxidized bitumen 85/25

The storage and handling of oxidized bitumen 85/25 are crucial to maintaining its quality and effectiveness over time. Here are some key considerations:

  • Storage Conditions: Store oxidized bitumen 85/25 in a dry, well-ventilated area away from direct sunlight, heat sources, and open flames. Maintain the storage temperature within the recommended range to prevent premature aging or degradation of the product.

  • Container: Use appropriate containers or tanks designed for storing bitumen products. Ensure that the containers are clean, dry, and free from any contaminants that could affect the quality of the bitumen.

  • Temperature Control: Avoid exposure to extreme temperatures, both hot and cold, as this can affect the consistency and performance of the bitumen. If heating is required for application, use controlled heating methods to prevent overheating or degradation.

  • Handling Precautions: When handling oxidized bitumen 85/25, wear appropriate personal protective equipment (PPE) such as gloves, goggles, and protective clothing to minimize skin contact and inhalation of fumes. Follow safe handling procedures to prevent spills, accidents, and injuries.

  • Mixing: Before use, thoroughly mix or stir the oxidized bitumen to ensure uniform consistency and distribution of additives. This helps maintain the desired properties and performance of the product during application.

  • Validity: Refer to the Material Safety Data Sheet (MSDS) provided by the manufacturer for specific information regarding the validity or shelf life of oxidized bitumen 85/25. Typically, the validity of the product is around 10 years when stored and handled properly.

  • Multi-time Heating and Cooling: Oxidized bitumen 85/25 can undergo multiple heating and cooling cycles without significant degradation if handled correctly. However, it’s essential to monitor temperature changes and avoid excessive heating or prolonged exposure to high temperatures.

By following these storage and handling guidelines, you can ensure the longevity and effectiveness of oxidized bitumen 85/25 for various construction and waterproofing applications. Regular inspection and maintenance of storage facilities and equipment also help minimize risks and maintain product quality over time.

Packing of oxidized bitumen 85/25

Shiv Shakti Tar Chem Products offers oxidized bitumen 85/25 in various packaging options to meet the diverse needs and preferences of customers. These packaging options include:

  • Kraft Bags: Oxidized bitumen 85/25 is available in Kraft bags, which provide convenient and secure packaging for smaller quantities of the product. Kraft bags are durable and suitable for storage and transportation.

  • Melt-Able Plastic Bags: Another packaging option offered by Shiv Shakti Tar Chem Products is melt-able plastic bags. These bags are designed to melt when exposed to heat, allowing for easy application of the oxidized bitumen without the need for additional handling or transfer.

  • Drums: Oxidized bitumen 85/25 is also available in drums, which provide a larger storage capacity and are suitable for medium to large-scale construction projects. Drums offer excellent protection against moisture and contamination.

  • Bulk Blown Asphalt: For larger quantities and industrial applications, Shiv Shakti Tar Chem Products offers oxidized bitumen 85/25 in bulk blown asphalt form. Blown asphalt is produced by blowing hot air through penetration grade bitumen until the desired specifications, such as softening point and penetration, are achieved. Bulk blown asphalt is commonly used in road construction and waterproofing projects.

The oxidized bitumen 85/25 supplied by Shiv Shakti Tar Chem Products complies with ASTM standards and meets the following specifications:

  • Softening Point: 85°C
  • Penetration: 25 desi millimeter

These specifications ensure the quality and performance of the oxidized bitumen for various construction and waterproofing applications. Customers can choose the packaging option that best suits their requirements for convenience and ease of use.

Specification of oxidized bitumen 85/25

Bitumen 85/25 Test method Unit Specification
Specific gravity @25/25 C ASTM D70 (Kg/m3) 1.05 approx.
Penetration @ 25°c ASTM  D5 mm/10 20/30
Softening point °c ASTM  D36 °C 80/90
Ductility @25 °c ASTM  D113 Cm min
Loss on heating(wt) % ASTM  D6 Wt. % 0.2 max
Flashpoint c ASTM D92 °C 250 min
Solubility is CS2(wt) % ASTM  D4 Wt. % 99.5 max
Spot test A.A.S.H.O.T 102 Negative
Spot test A.a.s.h.o.t102 Negative